Classification of corrugated cardboard flute profiles and how to Select and Combine different flute types for Corrugated Cardboard Production

Mar 30,2026 By

The following table compares the quantitative standards and characteristics of the four primary flute types:

A-Flute: Flute height: 4.5–5.0 mm; Flute count: 34 ± 2 flutes per 300 mm. Characteristics: Offers excellent cushioning and resilience, along with high vertical compressive strength; ideal for packaging fragile items.

B-Flute: Flute height: 2.5–3.0 mm; Flute count: 50 ± 2 flutes per 300 mm. Characteristics: Features high rigidity and a smooth surface, providing strong flat-crush resistance; suitable for packaging rigid products such as canned goods and small hardware items.

C-Flute: Flute height: 3.5–4.0 mm; Flute count: 38 ± 2 flutes per 300 mm. Characteristics: Its performance falls between that of A-flute and B-flute, offering a balanced combination of both good rigidity and effective cushioning.

E-Flute: Flute height: 1.1–2.0 mm; Flute count: 96 ± 4 flutes per 300 mm. Characteristics: Thin yet dense, possessing high rigidity and an exceptionally smooth surface; ideal for high-quality printing (often used as outer packaging for electronic products).

 

Flute Profiles and Multi-Layer Combinations

In addition to the specifications listed above, flute types are further defined by two key dimensions: the flute profile (waveform shape) and the combination of layers:

Flute Profile (V-shape, U-shape, UV-shape): Early V-shaped profiles offered strong compressive resistance but lacked resilience (poor spring-back); U-shaped profiles provided excellent elasticity but were slightly weaker in compressive strength. Current industry standards predominantly utilize the UV-shaped profile, which combines the advantages of both; this ensures robust compressive strength while maintaining excellent bonding strength and elasticity.

Multi-Layer Structural Combinations: Single flute types are typically used in three-layer (single-wall) corrugated boards. To balance the requirements for both load-bearing capacity and cushioning, five-layer (double-wall) boards often employ combinations such as AB-flute or BC-flute configurations—for instance, utilizing the B-flute for the outer layer to provide compressive resistance, while using the A-flute for the inner layer to provide cushioning.


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